Anyway, hopefully this will be entertaining enough, as I am pretty damn proud!

I have been using my father-in-law's MIG welder for what seems like forever, and lately I have had the impression that.... he wants it back! Understandable I spose, given that he is paying monthly rental on the gas bottle, and not having the pleasure of using it!
There are 2 remaining areas of bodywork that I will need the welder for. One is fixing the dodgy repair done to the passenger side rear quarter, and the other is a rust repair to the drivers side rear sill. Since the latter is the one I can get to easily with the car in its current position, it was dubbed my next mini-project to tackle.
I initially thought I would get away with wire-wheeling the area that was showing signs of rust bubbles, then welding any holes that broke through....

But that started to get messy and resemble swiss cheese....

So I cut the whole section out!

And it was interesting to see what was hidden inside. Big chunks of bog, none the less! After a little digging and prodding, I found where this had come from.... [note finger showing the exact place, just in case you failed to see]


So I cleaned up this area and welded in a nicely shaped repair section.

And that fixed this area properly.
Then I dug through my numerous spares, and found the rust repair sections that I carefully extracted from the mint UC shell I had previously acquired for this purpose. A nice rear section of sill was cut to fit, as shown here.

Then I carefully welded it all around. There is something about welding... the concentration needed to not blow holes in your job.... and the satisfaction of the end result. I just love it!

And after some paint stripping and light dressing of welds, I was left with this....

Looks good in pics, but DAMN GOOD in person. I am very proud of this, and all my repairs. Almost a shame to cover them in paint and hide them!
Next will be the rear quarter repair, then I can give back the MIG and continue with paint stripping and panel finishing.
Cheers!
Edited by notna, 15 July 2012 - 08:17 PM.