Decided to do a small project with my 10 year old son. He had been asking for weeks if he could help with the resto, which I thought was really nice. Unfortunately welding and grinding isn't for kids, so I had to come up with a job that we could both do quite easily, that would keep his attention span.
I dusted off the fuel tank and thought that putting a sealer kit through it would be perfect. Oh how I was wrong....
Inside the tank was amazingly filthy. I think the car had sat for 10 years with a near full tank of petrol. When I originally drained it, I needed numerous buckets. All that stale fuel made for great cleaning fluid for greased up suspension and scrubbing the underside of the car clean, so it definitely wasn't wasted. It had, however, really messed up the inside of the fuel talk. I could not believe the amount of sludge inside.
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I took to it with the high pressure water cleaner, blasting the sludge out. For a good 30 minutes it was a constant orange flow of water. It still looked horrible inside....
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So I filled it with gravel that I had left over from a landscaping job. Asked my son to help swirl it around inside, to loosen up any rusty flakes, then spent hours trying to get all those lil bastards out!
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Then I put a POR Fuel Tank Kit through it. I had looked around for something like this for a while now, and I have had great success with other POR products, so I figured... why not.
It was about this stage where my son got bored of standing on one side of a fuel tank, swirling around the various stages of Marine Clean and Metal Ready. I ended up having to do all this myself, and damn it's back breaking work.
Finally had it ready for the actual coating. Poured the whole can in, and for a good 40 minutes continued to swirl it around inside.
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This was all well and good, I had sealed the openings quite well. It wasn't until I removed the tape from various openings, and attempted to drain out the remaining POR Tank Sealer, that I wondered why my feet were suddenly sticking to the ground.....
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I was attempting to pour it out of one hole, and it was in fact draining out of another. FROCK!
So after some emergency clean up work, I was done. And the outcome.....?
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A uniform coating, but not quite as pretty as I thought it would be. Still... I have absolute confidence now, that with every tank fill, I will have clean fuel and no worries at all.
I like that!