Jump to content


replacement 186N, NK, 2000, 3000, 4000, 5000 and 7000 XU-1 engines


  • Please log in to reply
116 replies to this topic

#76 yel327

yel327

    Oh My, Don't you post alot

  • Members
  • PipPipPipPipPipPipPip
  • 13,630 posts
  • Joined: 10-February 08

Posted 22 January 2012 - 12:25 PM

I have been told contrary information Grant by those involved at the time. Still needs work though. I was lead to believe it was all JP and NP blocks though, apart from the early ones.

Steel cranks were replaced mid 1967 when GMH opened their new foundry. Not sure on the time when blocks changed but it makes sense it'd be around the same time.

#77 _sunburst73-xu1_

_sunburst73-xu1_
  • Guests

Posted 22 January 2012 - 01:06 PM

A Engine builder told me that you can always tell an original JP block when you bore it.Suppose to be a different colour in the cut or something.
:dontknow:

#78 _Mike73_

_Mike73_
  • Guests

Posted 22 January 2012 - 01:32 PM

I have been told contrary information Grant by those involved at the time. Still needs work though. I was lead to believe it was all JP and NP blocks though, apart from the early ones.

Steel cranks were replaced mid 1967 when GMH opened their new foundry. Not sure on the time when blocks changed but it makes sense it'd be around the same time.


The eariest block change I have noted is June 1969, this has a bolder 186 font and a web infil at the rear mounting, I also have a March 1968 186A block that does not have theese features.
From my observations Holden did not throw out all their old patterns when changes occurred, and it may be that the late performance 186K engines scored the changes referred to where the old 186A HR & 186P stamped blocks could have either.
My M 8 6 X2 engine does not have the changes.

Do you mean general production changed to cast cranks mid 67 after all Monaros continued to use steel cranks and so did the 1971 CK XU-1 engines as far as I know?
Replacement engines also continued to use steel cranks and performance production replacements will have continued for a bit too.
I have a July 1972 186 here with a steel crank using the 1972 neoprene rear main seal and changed crankshaft to suit.
I have not been able to find a date for the crank yet, unless you have a suggestion where it might be?

The 1972 186 block is stamped BZ on the sump gasket flange, has anyone worked this out yet, Think I will start a topic on this as a bulk of information is the only way we may be able to work this out.
A couple of guesses; BZ short for Barry, or initals for a B. Zabatocki.

Mike

#79 _Ozzie Picker_

_Ozzie Picker_
  • Guests

Posted 22 January 2012 - 01:34 PM

A Engine builder told me that you can always tell an original JP block when you bore it.Suppose to be a different colour in the cut or something.
:dontknow:


That wouldn,t be the engine builder that built XU1 engines for HDT,one would think he had some idea.Thing is these guy,s are still around also.

#80 _sunburst73-xu1_

_sunburst73-xu1_
  • Guests

Posted 22 January 2012 - 02:44 PM

No it wasn't Craig but I will investigate it further.

#81 yel327

yel327

    Oh My, Don't you post alot

  • Members
  • PipPipPipPipPipPipPip
  • 13,630 posts
  • Joined: 10-February 08

Posted 22 January 2012 - 03:38 PM

I just found it, April 1967, HR engine number series number 121465 onwards had nodular crankshaft except for X2 and S engines (plus later LC XU-1). X2, S and XU-1 engines used stockpiled forged crankshafts. This info is in Dr Terry's book, which also dates the change from HP for 179 to 179 as 11/64. I'm not certain that 149 appeared on the 149 at the same, especially as AFAIK the early 161 engines were blank also. This shows you how early the 253 and 308 were in development as they were initially blank for 253 and HP for 308. I have no data when the foundry changed for the actual blocks, one of the blokes who worked there did tell me but I can't remember.

#82 enderwigginau

enderwigginau

    Admin Wrangler

  • Moderators
  • PipPipPipPipPipPipPip
  • 2,000,527 posts
  • Name:Grant
  • Location:Parramatta
  • Car:76 LX Sedan, 4 seater
  • Joined: 04-February 07

Posted 22 January 2012 - 09:10 PM

It wouldn't surprise me if they wanted high nickel content in the sports engines.....much more flexible than the lo-Ni ones.
It doesn't make financial sense to ship in special hi-nickel ingots though, afaik the change was due to the general lowering of quality of iron available, not a purposeful choice by Holden. Someone will have to chase it up.

It is a fact though, that NO blocks were cast at the Commonwealth Aircraft Factory.
They only worked in funky alloys and cast iron was a bit primitive for them.
They did however have a lot of space, so allowing Holden next door to store stuff on the other side of the gate is reasonable.

Grant..

#83 _Mike73_

_Mike73_
  • Guests

Posted 23 January 2012 - 11:36 AM

I just found it, April 1967, HR engine number series number 121465 onwards had nodular crankshaft except for X2 and S engines (plus later LC XU-1). X2, S and XU-1 engines used stockpiled forged crankshafts. This info is in Dr Terry's book, which also dates the change from HP for 179 to 179 as 11/64. I'm not certain that 149 appeared on the 149 at the same, especially as AFAIK the early 161 engines were blank also. This shows you how early the 253 and 308 were in development as they were initially blank for 253 and HP for 308. I have no data when the foundry changed for the actual blocks, one of the blokes who worked there did tell me but I can't remember.

The HP engines I have records of all fit within the 11/ 64 change, however I also have a couple of HP blocks which have had the HP ground off these are dated July and Oct 1965 the prefix on these is 186F the individual sequential numbers fit the HP sequence too. Change over engines usually carried a F prefix ( like 179F & 173F )
in reference to stockpiled cranks I am not going to stick my neck out and say that didn't happen as undoubetly some over runs would have occurred however I have also been told that stock piled 186 blocks were used for replacements too, and that is not completely true, as I have a 186 here that was with a mould preparation date Aug 1972!
The steel crank I have in the 1972 186 here is machined differently so is not interchangable with the 186S cranks with the rope seal, but I suppose they could have reworked it. When did they switch rear seal types?

It would seem to generalise about changes, is fraught with danger because there were often held up items and a tandem process at the time of change, so it is likely that some lingering of old parts continued.
For example in mid 1974 Holden changed their block moulds to include three verticle ribs behind the oil filter area, yet only some HQ blocks and very low low numbers of XU-1 replacement NP blocks recieved this change, whereas the previous old block moulds continued to be used until 1976! Why would they throw out the good old block moulds if they still worked?

This is not an isolated example either as the same applied to Aussie gearbox casings some changed to the ribbed casing and some didn't and this applied to both three speeds and the newer shape 4 speed housing.
I suspect the first all Aussie 4 speed box was actually a smooth case, is that right?

Posted Image

Sorry might be getting a bit off topic,

Mike



Mike

Edited by Mike73, 23 January 2012 - 11:40 AM.


#84 _Mike73_

_Mike73_
  • Guests

Posted 23 January 2012 - 11:54 AM

It wouldn't surprise me if they wanted high nickel content in the sports engines.....much more flexible than the lo-Ni ones.
It doesn't make financial sense to ship in special hi-nickel ingots though, afaik the change was due to the general lowering of quality of iron available, not a purposeful choice by Holden. Someone will have to chase it up.

It is a fact though, that NO blocks were cast at the Commonwealth Aircraft Factory.
They only worked in funky alloys and cast iron was a bit primitive for them.
They did however have a lot of space, so allowing Holden next door to store stuff on the other side of the gate is reasonable.

Grant..


Thank you Grant for a good informed comment, As a machinist myself I can understand the complexities of setting up an entirely different engine machining line, it would be very expensive and not economical to do, however there was often small scale experimental work that could be, and was outsourced.
For example the early crank and rods were made outside Holden and marked accordingly, 1973 extractors were designed and made outside Holden, perfotrmance head modifications were done largely outside Holden, but you will know all this anyway.

This is all covered in Norm's new book "Torana Tough", so I do not want to give any more, the book will be a great read!

Mike

#85 yel327

yel327

    Oh My, Don't you post alot

  • Members
  • PipPipPipPipPipPipPip
  • 13,630 posts
  • Joined: 10-February 08

Posted 23 January 2012 - 12:02 PM

The only F engines I know of are 179F (HD 179 except X2) and CF (late LC GTR). There is no 186F that I have ever heard of.

I think rope seals came into being late in HQ in V8, 6cyl should be similar.

Evidence of old or development moulds continuing to be used is in the HT V8 engines. HP (308) and blank (253) were in use from the start of HT and both gradually dissapeared. HP and blank were long gone by 1969 on 6cyl so it just shows you the age of the V8 side moulds in 1968/9. HP and 308 were used side by side for a period, probably as new moulds were later added as initial 308 production was confined to the Brougham and would have been ramped up for usage across the HT series once 307's were gone.

I thought the smooth case was confined to HK and HT boxes, and by HQ release they were all ribbed? I've never seen a smooth case 4spd, although it would be possible to make one using an early 2 piece reverse idler. Maybe they did exist and this is where the 2 piece idler came from?

#86 _CK Block_

_CK Block_
  • Guests

Posted 23 January 2012 - 02:16 PM

186f were in old forklifts and were low comp, concret trucks got them also

#87 yel327

yel327

    Oh My, Don't you post alot

  • Members
  • PipPipPipPipPipPipPip
  • 13,630 posts
  • Joined: 10-February 08

Posted 23 January 2012 - 04:32 PM

That number wouldn't have been stamped on a 179 HP block though.

#88 _Mike73_

_Mike73_
  • Guests

Posted 26 January 2012 - 12:05 PM

That number wouldn't have been stamped on a 179 HP block though.


Looks like a HP to me, What other engine had a raised engine size pad that was capable of being bored to 186?
Its a 179 HP with the HP ground off, or maybe a 1965 179. I don't think the 186A HR engine had a raised engine size pad.
Going by the date and the parts books, 179 was made in 1965, 186 was not.
From the introduction of the HR in 1965 the 186 was available and the 179 was not.
Looks like that makes it a concrete mixer engine!
I have heard of pleanty of HP concrete mixer engines, perhaps these were also favorites for industrail uses.

There is also another possibility, my cousin told me that Holden were selling off a lot of thier old stock just after the VL era, it could be that they also had a number of old stock HP blocks surplus, and as a engine reconditioner he purchased these and built them up.

I am quite sure my cousin said to me that he several times got HP blocks and bored them to STD 186 as those pistons were cheaper than the OS 179 ones, he also added that he got the next sequential number and stamped them 186 to reflect the changed engine size, this also required him to grind off the HP to be compliant with licencing regulations in that state as they were amoung the strictest in Australia.
All this could have happened independant of the concrete mixer engines that would have been supplied originally by GMPA- NASCO or GM Allied products, I don't have an early NASCO parts catalogue to check for engine prefix, perhaps someone has one and could check? Most of my books are car related and do not necessarily cover Industrail applications anyway.

Mike

#89 yel327

yel327

    Oh My, Don't you post alot

  • Members
  • PipPipPipPipPipPipPip
  • 13,630 posts
  • Joined: 10-February 08

Posted 26 January 2012 - 08:05 PM

HP doesn't just mean 179, it also means 308 so I don't see why you'd have to grind off HP for licencing?? Putting 186 pistons in a 179 is simply rebuilding it, no difference to using oversize pistons. Especially 179 to 186 as it is only 1/16" oversize (about 60 thou).

What next sequential number do you mean?

#90 enderwigginau

enderwigginau

    Admin Wrangler

  • Moderators
  • PipPipPipPipPipPipPip
  • 2,000,527 posts
  • Name:Grant
  • Location:Parramatta
  • Car:76 LX Sedan, 4 seater
  • Joined: 04-February 07

Posted 26 January 2012 - 09:36 PM

Byron,
In NSW you couldn't change engines except to the same type unless engineered.
So in that case, if an engine reconditioner was selling change over engines, by law they'd have to be the same type........
So if you turned up at your next rego check with an HP block instead of the 186 in your monaro or torana........well, enough to say you wouldn't be getting your rego renewed.

And I have a block here with HP on it from my old stroker - OMG, is it 179 or a 308 Hehehe, I think I can tell due to two less cylinders........

It is still the case that if you request a price on an oversize piston or other part you'll be quoted more than the same item STD for a different application........

I assume that engine reconditioners and others buying unstamped spare part blocks were probably given a list or start number to use. Replacement blocks weren't always numbered as some warranty replacements were stamped with the original number, which I'm aware happened to some XU-1's.......

Grant..

#91 yel327

yel327

    Oh My, Don't you post alot

  • Members
  • PipPipPipPipPipPipPip
  • 13,630 posts
  • Joined: 10-February 08

Posted 27 January 2012 - 06:15 AM

When are we talking about? I've had cars in NSW since the early 80's and you could do whatever you wanted engine wise as long as it was standard for that series or within a capacity limit. eg you could use a 202 to replace a 186. GMH even published documents do tell you what to use. I've seen thosefor the early 70's when 186's were finished.

Understood oversize pistons are dearer. But simply rebuilding a 179 with 60 thou oversize pistons doesn't mean you'd have to change/remove the casting number on the side of the block and machine off the engine number.

Spare part block and pistons kits were as you say supplied with the original engine number off the target car when fitted by a GMH service centre. Not sure what they did with those that went to others. I doubt GMH supplied an engine number though. Would be an interesting thing to find out though!

#92 enderwigginau

enderwigginau

    Admin Wrangler

  • Moderators
  • PipPipPipPipPipPipPip
  • 2,000,527 posts
  • Name:Grant
  • Location:Parramatta
  • Car:76 LX Sedan, 4 seater
  • Joined: 04-February 07

Posted 27 January 2012 - 12:21 PM

Late nineties/early noughties we could not put older blocks in place of newer ones, so no HP in place of 186.......
Moved to QLD and as long as it is red and the same number of cylinders, no problem.......

Grant..

#93 _Mike73_

_Mike73_
  • Guests

Posted 27 January 2012 - 01:40 PM

HP doesn't just mean 179, it also means 308 so I don't see why you'd have to grind off HP for licencing?? Putting 186 pistons in a 179 is simply rebuilding it, no difference to using oversize pistons. Especially 179 to 186 as it is only 1/16" oversize (about 60 thou).

What next sequential number do you mean?


What I was told was that a phone call was made and the next unused engine number for the original 179's was given to be stamped onto the rebuilt block.
The numbers were all reset to 1001 with the introduction of the HK , but the new number in question was before this in the time frame of the original production in 1965, even though these engines were being built up around the late 1990's or noughties.

Mike

#94 Dr Terry

Dr Terry

    Technical + Numbers Guru + Moderator

  • Moderators
  • PipPipPipPipPipPip
  • 3,324 posts
  • Location:Eastwood (Sydney) NSW
  • Joined: 13-November 05

Posted 27 January 2012 - 04:23 PM

Hi Guys.

Just to add a few points.

Mike, you mentioned that the sequential engine numbers reset at 1001 at HK, they also did this at HD & HQ (& LC Byron ??). Also the point regarding oversized pistons being more expensive than stock is only valid if you're comparing genuine prices. By the time cheap (Japanese & later, Taiwanese) imported engine parts were commonplace by the mid-70s, a common oversize piston & ring set (say 186 + 0.040") could be purchased for less than one genuine std bore piston. Why do you think just aboout every rebuilt 179 & 186 block you see these days, is bored to 186 + 0.040" ?

Regarding concrete mixers & other industrial engines, I hold several GM-H industrial engine catalogues & all the engines listed for sale as complete assemblies used already common prefixes 179F, 186A, 161R etc. etc. No unique prefixes appear.

Byron's point about fitting later/larger engines to earlier cars is correct up to a point. GM-H & NSW DMT (old RTA) published lists of what was allowed to be fitted to what & from memory notable exceptions were, EH, HD, HR, LC & LJ were OK up to 179/186 (plus recond overbore) but required disc brakes before a 202 could be fitted. I'm not sure if the same rules apply today.

Dr Terry

#95 yel327

yel327

    Oh My, Don't you post alot

  • Members
  • PipPipPipPipPipPipPip
  • 13,630 posts
  • Joined: 10-February 08

Posted 27 January 2012 - 05:26 PM

Yes LC got its own sequence which dissapeared at HQ engine release (and exhaustion of existing LC engine stock), after that they and LJ used HQ sequence numbers. Same for HG 6cyl (used HK sequence until HQ engine release).

#96 _Mike73_

_Mike73_
  • Guests

Posted 11 March 2012 - 07:00 PM

Late nineties/early noughties we could not put older blocks in place of newer ones, so no HP in place of 186.......
Moved to QLD and as long as it is red and the same number of cylinders, no problem.......

Grant..


Have a question,
due to early pollution regulations introduced at the beginning of the HK through the PCV system ( not pvc thats plastic pipeing ) do you think this could effect the use of pre PCV engines in latter vehicles?

Example a 179 or HP would possibly not be permitted in a 1969 vehicle, as technically it was a pre pollution engine by the engine number and a breach of the pollution regs.

MIke

#97 S pack

S pack

    Scrivet Counter

  • Members
  • PipPipPipPipPipPipPip
  • 15,717 posts
  • Name:Dave
  • Location:Luggage Point
  • Car:73 LJ
  • Joined: 25-January 10

Posted 11 March 2012 - 08:38 PM

Have a question,
due to early pollution regulations introduced at the beginning of the HK through the PCV system ( not pvc thats plastic pipeing ) do you think this could effect the use of pre PCV engines in latter vehicles?

Example a 179 or HP would possibly not be permitted in a 1969 vehicle, as technically it was a pre pollution engine by the engine number and a breach of the pollution regs.

MIke


Can't see why there would be a problem fitting a 179 engine to a 1969 model or later as long as it is upgraded to meet the anti pollution regs for the chassis it is being fitted to.

The only difference was the engines produced before the Positive Crankcase Ventilation valve was introduced had a breather tube. Simply discard the breather tube and install a PCV valve and an inlet manifold with the extra connection for the PCV hose.

#98 _Mike73_

_Mike73_
  • Guests

Posted 12 March 2012 - 02:36 PM

I see you are from Brisbane and I think the licencing laws there have always been more flexable than we have over here in the West.
I agree that would make perfect sense to most of us that PCV componets could just be swapped over, however here in the West we have very strict regulations in regards which engine goes into which vehicle and I think even to this date we cannot put an older engine in a late model vehicle no matter how it is set up.
There were vehicles I saw in Melbourne a couple of weeks ago with huge superchargers that we would not stand a snow flake's chance in hell licencing in the west!
For a long time it was also illegal in WA to fit an engine bigger than a 161 into a modified 48- 215 or FJ therefore some engines were stroked to get more cubes, while still looking externally stock.

Another example from 1972 & 1973 is that in WA it was illegal for a XU-1 with a final spec race cam ( XJ ) fitted to be driven on the streets of WA! appart from the supercar scare, thats why all the final run XU-1's had the smaller XH cam unless built up for racing.

Mike

#99 _Mike73_

_Mike73_
  • Guests

Posted 16 December 2012 - 09:51 AM

Yes. There will be replacement engines for just about every original engine. I can't guarantee you one was made, but it stands to reason there would be heaps.


Please consider another possibility for replacement 2600S engines?
The 161 engines were replaced about the time of the HQ introduction which would match the introduction of the 173S which replaced the 161S.
I suggest that it is likely that the few warranty 161S ( 2600s ) that were required were serviced with replacement current production 161S engines from the production line until such time as the 173 S came on stream in mid 71 in which case whole engine replacements after old 161 stocks were used up would be the 173S engine as indicated in Holden's service letter.

Block and piston sets would not have any engine number and would share block and piston replacement with the HR and HK,
an example of no number being on these replacements is the 161 I have here which is stamped with smaller metric numbers, admitidly this was from the earliest times of GTR production but it it a clue.

Mike

#100 _LONA-CK_

_LONA-CK_
  • Guests

Posted 18 December 2012 - 06:51 AM

Thank you for that, this of course is explained on GMH service letter 141 dated 19th August 1971

This states that the CK was started on the HQ release which was July 1971 and goes further to state that C stands for LC and K stands for 186.
I have information on a Aug 71 NK so are you saying that this for a HG replacement because you then go on to say that NK didn't start till late 1971 when it became a XU-1 replacement? making the NK1000 number out of sequence?

You also say that the same letters cannot stand for two things and yet you agree that NP first stood for New Part at the release of the HQ, then changed meaning and became the XU-1 replacement prefix?

Then you say that R like on a 161 I have here means repeat and cannot possibly have a changed meaning when associated with a NP 7000 replacement block?

Mike

well you book work talks shit and you all need to get your dates right has there was only 2 cast dates for the CK and the first was F231 witch is june and the second was G191 witch then would be july

i also have a NK 1000 block here and its date code is L so that would be november all original no bullshit motors i have because i pull off the sumps and check crank build dates as well before i buy.

cheers gong




1 user(s) are reading this topic

0 members, 1 guests, 0 anonymous users