Bit of an update, had a small side project for my boss in Melbourne which turned into a bigger project fixing a previous dodgy repair.
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The front section of the rail had been repaired before and been fully sealed up not letting any water that happened to get into the rail escape out the bottom.
So the rail rusted from the inside out.
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When i cut the outside of the rail out i found it had a welded inside of the rail on the inner.
After removing the inner plate i was left with this.
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From this point I cut the inner out and fabricated a new rail and repaired a few more rust patches.
Sorry no photos of the finished repairs I was to keen to get this thing out of my shed.
Now back to the hatch, not a great deal has has happened except planning and procrastinating but I have started seam welding some of the body.
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Edited by turbo76lx, 21 October 2017 - 04:04 PM.