within a few mins the temp has risen to 100 and the fans not kicked on!?,its get to 105 on the temp gauge and the fans start up they whirl like mad and its struggling to bring the temp down at all??. I get home and the fans still going, it takes a good 5-6 mins now to get the temp to 90 . I turn the motor off and come back outside and turn the key to acc the temp is now back up to 95
Whilst not likely to be the root cause of your problem, what thermal fan switch are you using? ( what are your on/off temp values?) Mind you, once they run they should be dragging the temp down faster than that (5-6min) I would think. My setup when siting on a stinking hot day (38 plus) will cycle on at 3/4 gauge and off at half gauge with an on time of around 30-90 seconds and then generally off for say 4-8 minutes .
My temperature switch (off the top of my head) starts the fans @ 102 deg C and goes off at @ 94 deg C. Normal (around 60Km) and fast (highway) driving where the fans are not needed, I sit just under 1/2 guage with the 82 Deg C thermostat.
Do you have a trans cooler infront of the radiator or in it (assuming auto). A high stall may heat things up quicker when thrashed. Also a lot more to cool down through a setup with an in the radiator trans cooler. Maybe clutching a straws but this is a think tank!
Any photos of you setup?