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Mig gas co2?


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#26 Rockoz

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Posted 04 March 2014 - 07:18 AM

When you take purging into account and the bottles seem to leak once theyve been cracked, and the control on gas flow is poor, I wouldnt count on more than 5 mins welding.

I welded in a roof section about 250mm x 150mm and went through 3 bottles to get the job done.

$60 bucks is a lot for that,

Went and bought the reg and hired the bottle.

Was $100 a year and $60 fill I think. Long time ago so not sure. Worked out heaps cheaper.

I now have a bottle that I cant remember where it came from, so really cheap until it runs out.

Will do some searching. Remember reading about a company where you could buy the bottle and just pay for refills.



#27 Bernie

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Posted 04 March 2014 - 07:57 AM

Good link Toranatime .So technology pays a big part here .My transmig 190 needs to be updated .



#28 _judgelj_

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Posted 04 March 2014 - 08:09 AM

LPG is pointless for brazing, I found. Could not produce enough heat so it depends how hot you need the material to be. But still good to have one tucked away anyway. Never heard over oxy/LPG interesting.

#29 SS hatch

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Posted 04 March 2014 - 12:27 PM

Lpg oxy cutting heating been round for years need different tip and Im sure a different head mixing chamber to accept the tip.We use lpg oxy for bulk input of heat to remove kickass couplings and fitment up to 2t couplings, due to the greater heat input which does not transfer to the parent shaft.In fairness not your standard cutting tip big wand with big rose hi vol lines Propane over accet any day for heat. 



#30 Rockoz

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Posted 04 March 2014 - 07:56 PM

Yet I found when trying to do some silver soldering with LPG/Oxy I couldnt get enough heat where Oxy/Acet would do the job.

Had to use the LPG cutting tip to get the heat I needed.



#31 SS hatch

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Posted 04 March 2014 - 09:24 PM

Secret with propane is setting reg pressure been a while since using cutting but get your gear set right its a clean cut.Good Silver solder likes a direct welding tip heat, plumbers silver even more forgiving all can be done with accet cutting tip with care.   



#32 _judgelj_

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Posted 04 March 2014 - 10:48 PM

I tried straight LPG for silver and it did absolutely nothing. Same thing with oxy/acet and job done. 



#33 Bernie

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Posted 05 March 2014 - 09:41 PM

LPG with O2 works well .It is just different to work with .On its own the heat is not concentrated enough .



#34 TerrA LX

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Posted 05 March 2014 - 09:45 PM

LPG with O2 works well .It is just different to work with .On its own the heat is not concentrated enough .

Your talking brazing, not MIG here right?

#35 Bernie

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Posted 05 March 2014 - 10:27 PM

I tried straight LPG for silver and it did absolutely nothing. Same thing with oxy/acet and job done. 

Yes, Brazing .



#36 SS hatch

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Posted 06 March 2014 - 09:24 AM

All forms require the introduction of oxygen to raise the heat needed cutting and welding.Propane on its own for BBQ but it is good for preheating large areas difficult to weld steels ie cast steel. Due to the slow introduction of controlled low heat.  



#37 _Slurlup_

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Posted 06 March 2014 - 12:11 PM

How about using good gasless wire buy an angle grinder with a few flap discs from the money saved from not paying rent and gas refills. If your welding alloys disregard my opinion.



#38 Rockoz

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Posted 06 March 2014 - 02:34 PM

I tried the gasless wire first up when I bought my mig, hoping to save money.

Now it probably has as much to do with the mig, but found the welds next to useless.

Lack of penetration and very dirty looking welds.

Re did them all with gas when I got it and much better job.



#39 TerrA LX

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Posted 06 March 2014 - 02:57 PM

Gasless has to be used the same as a stick welder.

#40 76lxhatch

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Posted 06 March 2014 - 03:51 PM

Gasless can work when you get used to it, a little hard to control and easy to burn through on panel thin stuff, partly because you can't get wire smaller than 0.8mm. Heavier stuff I never had a problem with, but of course you need a welder capable of suitable output for what you're doing. Pretty much always messy though, can't generally get away without cleanup.

This was about the nicest I could get with gasless:
Bootchannelrebuild.jpg

Using gas with CO2 gives a lot neater finish with less cleanup. I still hold to my opinion that its a good middle step (heaps better than gasless but without the expense of bottle rental etc), and have done a lot of work with mine and never found it lacking.

#41 _ChaosWeaver_

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Posted 06 March 2014 - 04:04 PM

Jacob, you can use 100% co2(pub gas) but it creates an unstable arc, and will cause much more spatter..... Ive used this gas a lot in the mining industry, but we were welding with heavy gauge wire, and high Amps, and were after deep penertration.......  an Argon/co2 will give you much more control, and a much better finish...    80% Argon / 20% CO2 would be what i would choose, if I was welding thin steel (1.5 - 3.0mm).    The steel needs to be clean for best results though....   I would only use Gasles or FluxCore if I was welding outside (wind will blow gas away easily) or if the steel was very dirty or rusted....  Price is always the issue, but the right gas for the job will make it much easier..........  cheers Ian



#42 wot179

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Posted 06 March 2014 - 04:53 PM

Gasless welding also produces carcinogenic gases.



#43 TerrA LX

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Posted 06 March 2014 - 06:24 PM

Don't tell the Government, they'll find a tax for it.

#44 _judgelj_

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Posted 06 March 2014 - 07:39 PM

Jacob, you can use 100% co2(pub gas) but it creates an unstable arc, and will cause much more spatter..... Ive used this gas a lot in the mining industry, but we were welding with heavy gauge wire, and high Amps, and were after deep penertration.......  an Argon/co2 will give you much more control, and a much better finish...    80% Argon / 20% CO2 would be what i would choose, if I was welding thin steel (1.5 - 3.0mm).    The steel needs to be clean for best results though....   I would only use Gasles or FluxCore if I was welding outside (wind will blow gas away easily) or if the steel was very dirty or rusted....  Price is always the issue, but the right gas for the job will make it much easier..........  cheers Ian

Wouldnt dirty steel stop it from penetrating and encourage splatter? Or is it the other way around? 



#45 _ChaosWeaver_

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Posted 06 March 2014 - 08:09 PM

Yes, dirty steel will.... you always have it clean if you can, but sometimes you either cant get to all the areas you need to weld, so fluxcore or a welding electrode work better, because the contaminates rise to the surface of the weld with the flux. the trouble with fluxcore wire is it only goes down to 0,8mm, and tends to blow through thin metal pretty easy,  where solid core gas shielded wire goes down to 0.6mm so you can use less Amps and less heat for welding, but because this wire has no flux, and only relies on a gas shield, the contaminates cause porosity in the weld, and lots of spatter....  



#46 _judgelj_

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Posted 06 March 2014 - 08:34 PM

Look im pretty novice when it comes to welding theory, but i've never been able to get a good weld with fluxcore. everytime i use it i get porous welds with carbon build up, that seem to break very easily. now this could come down to cleanliness, or technique, but im thinking this is quite common with gasless? 



#47 Rockoz

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Posted 06 March 2014 - 08:48 PM

Yep Jacob thats what I found when using gasless.

Im no great welder but can do a pretty good job.

When I first used the gasless I tried it out on thicker steel and still didnt get a great result.

Use the gas and back to good looking welds.

Ive done mild, stainless and ally with the mig with gas with no dramas

Played with a mates gasless Mig ages ago and went OK.

But that was with I think 1.5 or maybe bigger wire doing hard facing on machinery.


Edited by Rockoz, 06 March 2014 - 08:49 PM.


#48 _judgelj_

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Posted 06 March 2014 - 09:26 PM

Ohh, well using 0.8 gasless i couldnt even get a nut to stick to a stud. Bit like trying to braze with LPG vs OXY. You can melt the silver, but you cant get it to stick well enough to the copper. Whereas the oxy melts the silver and forms it to the copper. 



#49 Oversteer

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Posted 06 March 2014 - 09:59 PM

Its all about technique and job prep, if you had someone to show you how you would get it pretty quick, you would be amazed what you can do with stick and a gassless mig if you had too !

 

Welding with ox&LPG works but you must have very clean copper and use flux.... not as easy as the spot heat of acet which you just go old school and burn the area clean lol. Lot of plumbers use lpg exclusively ... much cheaper.

 

As for using co2 for mig, it changes the temp of the weld and iirc is more penetration ie heavy steel welding..... would not use it for panel or general light duty stuff.



#50 _judgelj_

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Posted 06 March 2014 - 10:34 PM

It would be interesting to learn how the proper technique to using flux core.






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