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Project SLR5000 replica / LX Torana Sedan 77


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#551 _livo74_

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Posted 17 May 2017 - 08:19 PM

is the bosch for both the hei and the coil, and not points.

IMG_1222.jpg

 

IMG_1443.jpg

 

and coil positive looks white in pic, but is yellow.

assumed was the positive, (and brown as being neg) but GLAD to be informed actually is.

for the best not to get mixed around. ;)

 

and,

guess... had a crack at everything else, why not! lol


Edited by livo74, 17 May 2017 - 08:19 PM.


#552 gtrboyy

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Posted 17 May 2017 - 11:36 PM

I meant if still got olld dissy in engine can already use that as a guide to find no.1 tdc. provided it hasn't been taken out.

 

Basically take plug out...finger in hole or paper then turn engine with breaker bar..when bigger whoosh(not smaller whoosh) of air pops paper check timing mark & rotor position as a guidline....then double check it...that's step 1

 

It's a bit tricky at first untill you get general idea.

 

 

It will pop 'n' fart regardless on start up so may as well get us to teach ya dissy installation haha


Edited by gtrboyy, 17 May 2017 - 11:39 PM.


#553 _livo74_

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Posted 18 May 2017 - 06:55 PM

old dizzy left in, was told to do that thankfully.

still, cant say am confident!

 

but sounds do-able ..so far.

i take No1 is marked on manifold.

 

had a google of images, and

...found this thread discussing it.

http://www.gmh-toran...-stock-253-308/

 


 

To start with, you need to ensure you're on number 1 cylinder compression stroke: if the rocker cover is off, you can watch the rockers as you turn the engine over by hand to make sure both valves are closed (ie not rocking); or else just remove number 1 spark plug and hold your finger over the hole while you turn the engine by hand, you will feel air pushing past your finger as the timing marks on the balancer are approaching the scale.

 

I should have mentioned before that you should try to only turn the engine over in the clockwise direction, if you do overshoot the mark and have to go backward, go a quarter turn further than you need then sneak up on the mark again clockwise. This is to account for any slack in the cam drive or distributor gear.

 

Now that you know you're on the compression stroke for number 1 cylinder, sneak up on the timing scale and stop at the amount of initial timing you need, so if you want to set initial timing at 8° bTDC you would stop when the timing mark is at 8° advanced...

 

105730d1290584644-vs-v8-ignition-timing-

 

Before you drop the dizzy in, you need to set the points gap as any change in gap (AKA dwell angle) will also change the initial timing.

 

Now install the distributor so that the rotor button is pointing at the little notch in the housing as Terra LX said.

 

If you have a normal old 12v test light (or even an old taillight bulb & socket will do), connect it between the positive battery terminal and the electrical wire/terminal on the dizzy. If the install went well the points should be open and the light off.

 

Rotate the dizzy clockwise (ie. retard the timing) until the points close and the light just comes on and tighten the distributor at this point, connect the coil/tacho wire, install the cap & leads (and number 1 spark plug of course) and you're done!

 

At some stage I would recommend setting everything more accurately with a dwell meter and a timing light but for now that should get you running.

 

 

cheers andrew for earlier posting this

but now am less confident! lol

 

will do a few other jobs and then tackle maybe

 

-------------

 still, got barrel done

and .. surprisingly, it works!

 

IMG_1914.jpg

 

and yes i did have to knock out that alloy to get to



#554 _livo74_

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Posted 25 May 2017 - 08:39 PM

so, have asked the old bloke down the road who helped me press in the bushes etc.. to give me a hand with dizzy. brave?? not really, but can learn while assisting. hope to do timing too, at some stage.. goodness willing!

 

and, this is something I"VE NEVER SEEN BEFORE

 

it's alive!

IMG_1951.jpg

 

IMG_1955.jpg

 

IMG_1956.jpg

 

nevermind the fact the brake lights seem permanantly on, one side not working at all

indicators don't work,

instrument panel individual lights don't seem to work at all

and..

few things i didn't notice.. that weren't working either.

 

*no alt hooked up, no brakes hooked up, and think will have to recheck my (entire) wiring effort/guesswork

 

----------edit: just re-looking at photos..

think my brake lights come on with the high beams.

??


Edited by livo74, 25 May 2017 - 08:46 PM.


#555 Bigfella237

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Posted 25 May 2017 - 09:45 PM

With no alternator you won't get the charge light come on with ignition on.

 

Without the brake fail switch connected (on the proportioning valve under the bonnet) you won't get a brake fail light, although the hand brake (err... foot-hand brake... err... park brake, that's the word I'm looking for) light should still come on with the ignition on, and park brake set of course.

 

If the blinkers don't work, I wouldn't expect the turn signal indicators on the dash to work either.

 

Does the blue High Beam light come on at least?

 

First the easy fix (hopefully), this is the brake light switch...

 

brake_light_switch.jpg

 

...to start with, just disconnect one of the wires and the brake lights will hopefully go off? If you don't have the brake booster installed yet then there's nothing to hold the pedal up, therefore the brake lights are on. You may need to adjust this switch later (it screws in & out) but I doubt it.

 

But while the brake lights are stuck on might also be a good time to find out why only one works (may be just a blown bulb, may be a dodgy earth, or a wiring fault, or a corroded bulb holder, or...)?

 

Blinkers would be next on the list, there was a thread about them here recently:

 

http://www.gmh-toran...rs-not-working/

 

Although the OP never responded so it didn't really get too far, but the reverse light trick is a worthwhile starting point, especially since yours should now be working?

 



#556 _livo74_

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Posted 25 May 2017 - 10:10 PM

much appreciated info and effort andrew

 

"no alternator you won't get the charge light come on with ignition on."

gotcha!

 

______

 

"Without the brake fail switch connected (on the proportioning valve under the bonnet) you won't get a brake fail light,"

 gotcha! (is not plugged in.)

 

_____

 

"park brake light should still come on with the ignition on, and park brake set of course."

park brake is not on. 

..might have something to do with me snapping the handle off two years ago when brought car home and didn't know how to release. yep.

 

____

 

blue high beam on dash... 

no.  insert frowny face.

 

_________

 

"easy fix" 

insert optimistic hopefull face here.

 

."..to start with, just disconnect one of the wires and the brake lights will hopefully go off? If you don't have the brake booster installed yet then there's nothing to hold the pedal up, therefore the brake lights are on. You may need to adjust this switch later (it screws in & out) but I doubt it."

 

brake booster is installed. "installed" by me.. that is.

(not hosed up or anything.)

 

will disconnect wire you've highlighted to see if turns brakelights off.

 

and then change bulbs, check for corrosion... then assume my wiring is going to cause t-rouble.

 

______

 

"blinkers work with the IGN key in either the accessory or ignition positions, reverse lights work only in the ignition position."
 
HAVE turned key to accessories,
but not turning to IGNITION right now. 
(spark plugs aren't in, dizzy not connected, haven't primed engine etc.. and
aren't sure how many turns before turns starter motor)
 
will look into when can turn on ignition and will follow your advice in thread 
:bowdown:
 
 
_________
edit: a couple of fuses appear blown, just realised. will buy set and fit all new ones also. 

Edited by livo74, 25 May 2017 - 10:15 PM.


#557 Bigfella237

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Posted 25 May 2017 - 10:56 PM

brake booster is installed. "installed" by me.. that is.

(not hosed up or anything.)

 

will disconnect wire you've highlighted to see if turns brakelights off. 

 

I didn't intend to highlite that grey wire, the two wires I'm talking about are the two red wires plugged on to the switch.

 

If the brake booster is installed, check to see if the pedal is all the way up against the rubber stopper, if it is then you may have to adjust the brake light switch after all? You will need to loosen the lock nut and screw it down toward the pedal until the brake lights go out (you may need to disconnect the wires temporarily so they don't twist up).

 

If the pedal isn't all the way up, you may need to adjust the booster pushrod?

 

While you're out getting fuses, buy half a dozen "wedge" bulbs for the back of the instrument panel too, they're cheap and if you have to pull the instrument panel out anyway, well worth replacing while you're in there. Hopefully the high beam indicator will just be a blown bulb?

 

Park brake release is simply turn and pull, you should still be able to release the park brake even with the tabs snapped off the knob, but if it's too hard on the fingers, just put a little weight on the pedal then turn and pull, then release the pedal, then release the knob...

 

Rare_Spares_Torana_Park_Brake_Release_Kn

 

To replace the knob you need to remove the grub screw from underneath (save it for the new knob), then just unscrew the knob off the shaft.

 

What else... Oh yeah, the ignition switch...

 

The only position you can remove the key (in a working barrel) is the "LOCK" position, so starting there...

 

With the key in, turn the barrel backwards (anti-clockwise) one click to get the "ACC" position (actually, you may be able to do that without the key, but I'm not 100% sure if I'm thinking of the correct model)

 

Turning the key forwards (clockwise) now, one click gets you back to "LOCK"

 

One more click gets you to the "OFF" position (the steering wheel should also be unlocked now)

 

One more click gets you to the "IGN" position

 

And one more spring-loaded click is obviously the "START" position

 

I don't see any problem with just clicking the starter very quickly to confirm the motor turns over, just don't wind it over and over without all the oils & fluids in.



#558 Cook

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Posted 26 May 2017 - 01:11 PM

Well done Matt.  Great to see you have been able to breathe some life into the old girl.  Keep at it.  Cheers Ron



#559 gtrboyy

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Posted 26 May 2017 - 01:49 PM

Don't stress dude it's normal for a car that's been pulled apart,messed with to have 'quirks' especially something like that you got as jigsaw puzzle.



#560 _livo74_

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Posted 26 May 2017 - 06:15 PM

heya andrew, 

knew meant disconnect one of the "brake switch" reds,

did it, and lights went off.

 

also... pulled brake pedal hard up against switch... and it went off.

yay! (may have to adjust when have "plumbed" brake lines etc)

 

-------

 

went to repco, only sell fuses in bulk and as am broke will wait till wednesday to buy few sets to replace all.

 

as for "wedge bulbs", he asked what ones.. and i said don't have a clue.

will take apart dash and buy replacements on wednesday too.

 

same goes for ALL bulbs in car.

 

________

 

know NOW, about twist n pull for park brake. didn't then, hence oops.

(mine didn't have the better" twist n pull" logo for learners.)

 

-------------

 

was wrong, brake lights don't get brighter when i turn on the headlights. (twas optical illusion/camera playing tricks)

 

... but, found i don't have tail lights at all. only brake lights.

 

 

-------

 

thankyou for info on the turn of keys steps.

had no idea.

 

still.. am NOT brave enough to turn to "start"

will wait till have few more things connected and primed.

and come to think of it, my heater lines are disconnected so as to make room for dizzy removal/install

 

hope to be doing over the weekend.

 

(although.. have bought some fluids. EXCITING! A FIRST!

coolant and 20-60 oil with ??zinc"

repco guy said might be good idea. )

 

------------

 

after have changed all the bulbs, will go and check all connections aren't corroded and give a good scratching

 

.



Well done Matt.  Great to see you have been able to breathe some life into the old girl.  Keep at it.  Cheers Ron

cheers cook!  bloody exciting times i tells ya!


Edited by livo74, 26 May 2017 - 06:18 PM.


#561 _livo74_

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Posted 26 May 2017 - 06:18 PM

Don't stress dude it's normal for a car that's been pulled apart,messed with to have 'quirks' especially something like that you got as jigsaw puzzle.

 

i hope so gtr, felt like um... oh gosh what have i done? where do i start ;) initially.  haha

few gremlins, am trying not to freak out.



#562 _livo74_

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Posted 26 May 2017 - 06:25 PM

 

a vid! 

showing.. very little.

 

oil light and park brake lights.

 

hmm. park brake isn't ON.


Edited by livo74, 26 May 2017 - 06:27 PM.


#563 gtrboyy

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Posted 26 May 2017 - 08:33 PM

I reckon it's got some dodgey earth issues & maybe flasher can.

 

Handbrake you'd need to check at switch to see what's going on.

 

If it was blowing fuses then that be nasty

 

I'd rather be fixing that torrie than vp ute just bought for a grand with every common fault bombadore of that era have



#564 gtrboyy

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Posted 26 May 2017 - 08:46 PM

Had an lx once if you moved fuse box slightly all rear lights came back on

 

Highbeams might be floor switch if not at blinker on these(cant remember tbh)

 

Fuel gauge find (brown wire) earth to shell..if gauge goes to Full all good

 

Some of those bulbs might just have dirty connection from rust/junk/dust/moisture or whatever..sometimes just unplug & plug action can be fluke fix..

 

Remember car has not been used or anything turned on in years,don't be afraid to muck around with it.

 

For first fire up I'd just I'd just use tap water,fix leaks & flush out gunk that might still be in there...also cheap oil in right grade is fine,flush & change later like water.


Edited by gtrboyy, 26 May 2017 - 08:50 PM.


#565 Bigfella237

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Posted 26 May 2017 - 10:28 PM

Mostly that video looks good, should all be pretty simple?

 

Earlier cars had the dip switch (high/low beam) on the floor under your left foot, but later they moved it to the column stalk (blinker) switch. Just pull the blinker stalk up towards you (if sitting in the car), it's a spring-loaded momentary switch.

 

With the headlights off, lifting the stalk will "flash" the high beam, but only while you hold it on.

 

Turn the headlights on, and now lifting the stalk will (or should) change from high to low beam and back again every time you pull the stalk. Hopefully your little blue high beam indicator does work after all?

 

One small caution... just something to bear in mind really... the high beam always comes on whenever the stalk is pulled toward you (that's to "flash" other drivers as earlier), so when changing from low to high beam it is possible to have both high and low beams on at the same time, it's actually supposed to do that so the lights don't go out altogether when the relay is changing over. Normally this is only for an instant and doesn't hurt anything, but if you hold the stalk up for a long time it can burn out the bulbs?

 

BTW, turning the headlight switch while the lights are on should dim the instrument panel illumination (including the centre console "PRND21" if you wired it up right).

 

One thing we need to check is that you have the correct oil pressure and temp switches fitted to the engine? The ones for gauges are different to the ones for warning lights.

 

Blinkers... with the old style flasher cans, the blinkers stop flashing if a bulb is out (to let you know a bulb is out), so if your rear blinkers aren't working, that would be why the front (and the dash) aren't flashing?

 

You may not need to pull the dash apart after all?

 



#566 _livo74_

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Posted 26 May 2017 - 11:08 PM

I reckon it's got some dodgey earth issues & maybe flasher can.

 

Handbrake you'd need to check at switch to see what's going on.

 

If it was blowing fuses then that be nasty

 

I'd rather be fixing that torrie than vp ute just bought for a grand with every common fault bombadore of that era have

 

Had an lx once if you moved fuse box slightly all rear lights came back on

 
Highbeams might be floor switch if not at blinker on these(cant remember tbh)
 
Fuel gauge find (brown wire) earth to shell..if gauge goes to Full all good
 
Some of those bulbs might just have dirty connection from rust/junk/dust/moisture or whatever..sometimes just unplug & plug action can be fluke fix..
 
Remember car has not been used or anything turned on in years,don't be afraid to muck around with it.
 
For first fire up I'd just I'd just use tap water,fix leaks & flush out gunk that might still be in there...also cheap oil in right grade is fine,flush & change later like water.

 

suspect may be right on earth issues, when i put wiring back together i did not pay attention to making sure. rushed it and thought will get back to.

didn't.

 

______

 

as for flasher can.. wonder if need to be upright position? found it that way .. but the clip mount snapped and wouldn't attach.. so siliconed it on a 45 degree angle in dash.

possibly not integral but thought should mention.

____

 

will have a close look at handbrake switch.

had been hesitant to touch it/use it, as didn't know could easily release again, but andrew pointed out the way.

 

_______

 

seems... all but one fuses are blown.. BUT it was already blown.

so... a ?good thing haven't been blowing fuses since connected battery ..i gather? 

(can't see into the tiny 3a one as it has red paint? on it, but guess it is working as i have instrument panel lights.)

___

and am sorry to hear of the trials you are having with the bombadore haha

will count myself lucky by the sounds of it

 

______

 

high beams not on floor switch have just found

and nor on blinker.

 

um,

my column is from an lh ..going by the texta writing on it.

 

so i have neither switch, i sadly surmise.

yup

________

 

will do fuel gauge trick, cheers!

 

_____

 

i need to clean, replace and check all wiring, and bulbs, and fuses

 

______

 

great idea with oil and water. go cheap as best to flush and rinse.

truth be known i have already gone cheapish.. so no terrible setback in throwing away either to flush.



#567 Bigfella237

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Posted 26 May 2017 - 11:10 PM

I forgot about the brakes...

 

If the brake booster is fitted but the pedal isn't returning all the way up then the pushrod length is wrong, which means you potentially won't get full travel (not to mention that the brake lights won't go out).

 

Is it one of the early boosters with the adjustable clevis on the pedal end of the pushrod, or is it one of the newer style with the non-adjustable one-piece "bent" pushrod?

 

Do you have the correct brake pedal for that booster (the pivot positions on the pedal itself are different between the straight and bent pushrods)?



#568 _livo74_

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Posted 26 May 2017 - 11:15 PM

will use all that valuable information andrew... when stop slapping forehead at realisation that i have lh column, and no floor blinker.... so no switch for high beam. aaargh!?

 

on bright side, twisting switch does dim,brighter dash illumination! 

 

________

 

"One thing we need to check is that you have the correct oil pressure and temp switches fitted to the engine? The ones for gauges are different to the ones for warning lights."
 
yes please.
i have no idea what i have, nor what i SHOULD have
 
_________
 
"Blinkers... with the old style flasher cans, the blinkers stop flashing if a bulb is out (to let you know a bulb is out), so if your rear blinkers aren't working, that would be why the front (and the dash) aren't flashing?"
 
 
um, from memory....i... don't think i have ANY front indicator bulbs in, when rushed to put car together
 
classy?? 
doh!
 
___
as said, will by brand new everything on wednesday and clean and install.
and see what result is!


#569 Bigfella237

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Posted 26 May 2017 - 11:17 PM

The flasher can doesn't care if it's up, down or sideways, likely just not flashing because the rear blinker bulbs aren't working? Do they come on in reverse gear (with the IGN on)?

 

Bummer on the LH column, didn't even think about that. So do you have an LH wiring loom or an LX?

 

You will need to get the stalk switch assembly from an LX, it's an easy changeover but the steering wheel will need to come off again. Three screws hold the switch assy to the "coffee pot" from memory, then just feed the wiring down through the column.

 

Providing you're using an LX wiring loom, otherwise you need to splice in the wires that used to go to the floor switch?

 

EDIT: Actually disregard that question, if you had an LH loom without the floor dipswitch connected then the headlights wouldn't come on at all.


Edited by Bigfella237, 26 May 2017 - 11:22 PM.


#570 _livo74_

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Posted 26 May 2017 - 11:21 PM

think??? will be ok with brake.

 

it was barely missing hitting the switch enough, and feel it just all needs to be sorted a bit. 

i hope!

(maybe with the switch adjustment too, that you mentioned.)

 

_____

 

and is one piece bent i believe.

and correct pedal sorted/in now, swapped with a member changing to manual on his lx.


__

 

 

 

glad to hear about flasher.

and..

i have lx loom! yay!

as sounds easier.

will scout out a lx blinker switch and wiring


Edited by livo74, 26 May 2017 - 11:22 PM.


#571 _livo74_

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Posted 26 May 2017 - 11:32 PM

(some people would of thought of doing bulbs and fuses and cleaning first. fooking doh!!)

bare with me, will do all the parts scrounging and cleaning and some of the fixes you boys have mentioned and hopefully have a few more answers later next week. or just more questions haha 

again, always,

help much much appreciated. vital.



#572 Bigfella237

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Posted 26 May 2017 - 11:39 PM

Looking back for an old photo...

 

IMG_1447a_1.png

 

#4 is the temp switch / sender, I can't tell from this but I would *guess* it's the wrong one if this engine came from a Commodore? Before we go any further, are you planning to add any aftermarket gauges (such as VDO, Autometer, etc.) at any stage?

 

#8 is the oil pressure sender and I can tell you that's the wrong type for a light, those big round senders are for a gauge, the switches for a light are a much smaller thing.

 

Again, if you're planning on installing extra gauges then it won't matter so much, although it would be nice to still have a working oil pressure light? And you will need to do something about it before the first start up... definitely need to know we're getting oil pressure!



#573 _livo74_

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Posted 27 May 2017 - 09:23 AM

champ! 

(wasn't planning to install gauges, although can imagine why would.) 

believe will install these for now

 

although... how the hell does it take power IN, and then send OUT, with only the one "plug"

?????

 

http://www.ebay.com....9-/142125423077

s-l225.jpg

 

 

ebay search engine

https://www.ebay.com...ana lx&_sacat=0

 

-____________

 

and oil sender switch

 

s-l225.jpg

 

 

https://www.ebay.com...ana lx&_sacat=0

 

------------------------

 

hmmm, wasn't planning to run car for long before dealt with..

the thermo fan.

still haven't hooked up to power.

 

wonder can i run the power ALSO off the water temp switch, or should i take out another bung and put in ANOTHER 

s-l225.jpg

temp switch, and tap power out of that.

much cheaper than other designs was looking at previously which am not complaining about!

 

although... would like it turn switch on at 70-80 degrees... and am not sure what these turn on at.


Edited by livo74, 27 May 2017 - 09:27 AM.


#574 _livo74_

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Posted 27 May 2017 - 09:56 AM

http://www.ebay.com....GAAAOSwjDZYg~zB

 

$61.90

s-l225.jpg

-------------------

 

another kit has wiring, buy knob separately 

would like the wiring i guess?

 

 

_______________

 

so..

s-l1600.jpg

 

i run white and black to harness, and plug white into the position shown here?

and blacks just the earth?

 

and why has the switch got three plugs, and only two used?



#575 Bigfella237

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Posted 27 May 2017 - 09:57 AM

champ! 

(wasn't planning to install gauges, although can imagine why would.) 

believe will install these for now

 

although... how the hell does it take power IN, and then send OUT, with only the one "plug"

?????

 

although... would like it turn switch on at 70-80 degrees... and am not sure what these turn on at.

 

Always happy to help spend other people's money!

 

"Switches" are either on or off, "Senders" are kinda always on but on a sliding scale.

 

These type work by earthing-out the terminal (they themselves are earthed through the engine). "Switches" earth the wire (to turn on the light) at a predetermined pressure/temperature, whereas "Senders" will vary the resistance to earth (the less resistance, the higher the gauge reading usually).

 

In newer EFI applications there are other types that have two terminals and vary the resistance between them (usually called "Thermistors"), and still other types with three terminals where you need to supply an earth, plus a "reference voltage" (usually 5v), and the centre pin swipes between the two, but typically only within a range of 0.5v to 4.5v, that way the ECU can detect an open circuit (0v) or a short (5v) in the wiring.

 

Anyway, sorry, I guess that's the very definition of TMI so...

 

A temp switch for a warning light will be preset too high for a thermo fan, I can't remember exactly but I wouldn't expect a temp warning light to come on until around 115° or more, whereas you'd want your thermo fans screaming their heads off by then!

 

Best thing for a thermo fan is an adjustable controller of some kind so you can fine tune when they come on and go off, a little more expensive but a heaps better way to go over a fixed temp switch.

 

A lot of people like to wire in an override switch under the dash too so you can force the thremo fans to run, but we can deal with that later.


Edited by Bigfella237, 27 May 2017 - 10:09 AM.





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