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2006 Yamaha Kodiak 450

Started by hanra , Sep 11 2016 08:06 PM

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41 replies to this topic

#26 hanra

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Posted 07 October 2016 - 09:11 AM

I was going to get the entire frame and suspension powdercoated... but then it would end up sitting in the shed with the other two cars and never get used....

I still need it to be safe and reliable. So hopefully after this Ill never have to really touch it again.

Edited by hanra, 07 October 2016 - 09:12 AM.

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#27 RallyRed

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Posted 07 October 2016 - 09:26 AM

good one....should go for a 100 years

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#28 hanra

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Posted 07 October 2016 - 09:38 AM

I reckon I might even be able to fire it up again after this weekend

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#29 _Skapinad_

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Posted 07 October 2016 - 04:03 PM

Good job mate. Is it 4wd ?

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#30 hanra

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Posted 07 October 2016 - 06:01 PM

Yep. 4x4 with front diff lock.

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#31 _Skapinad_

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Posted 07 October 2016 - 06:03 PM

Is it shaft driven ?

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#32 hanra

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Posted 07 October 2016 - 09:22 PM

No it's a CVT drive setup with a drive belt. Then a tail shaft and two unis at the back. Front shaft and two unis again.

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#33 hanra

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Posted 07 October 2016 - 09:27 PM

I actually just refitted the primary CVT Sheave back on tonight.

9560041E-AF28-4B60-BAF5-BD411E5B2144_zps

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#34 hanra

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Posted 07 October 2016 - 10:48 PM

Refitted my CVT sheave today. Also fitted a 1mm shim to give it some more low down gearing. Had a trick way of holding the sheave. Just shoved a pinch bar under it on the thick fin. Held it no worries and torqued it up to 100nm.

58FDA537-5CA5-406E-82C5-5626681629D5_zps

07C437C7-89A6-4F16-810F-090C4D5327A3_zps

FDB20080-B273-4DBD-9915-349EBB4F61C3_zps

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#35 hanra

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Posted 10 October 2016 - 08:32 PM

Had a quick go at tidying up the plastics. Still need a bit more attention....

2A4DD001-3A11-4351-88E7-3B42A437C3B5_zps

158AF13B-4318-45EA-97E0-757102767FD6_zps

014FE446-A811-4B63-B087-83622C8C7104_zps

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#36 _Skapinad_

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Posted 10 October 2016 - 08:33 PM

Camo wrap !!

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#37 hanra

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Posted 10 October 2016 - 08:40 PM

What's that stuff like to work with? This has a lot of edges and grooves etc.

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#38 hanra

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Posted 16 October 2016 - 05:21 PM

Got the electrics all working again. The multifunction display was actually unreadable previously, the plastic was totally crazed. I sanded it back on the linisher and then wet/dry sand paper.

Looks like this old girl has certainly done some work...... yikes.

F8F1BA62-AF96-4897-B02C-1067F4DA329D_zps

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#39 hanra

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Posted 30 October 2016 - 07:48 PM

At idle: https://youtu.be/kENjEcS6lRU

0F666EF6-1509-42B0-87CF-53CE741667CE_zps

6052DA73-6DE1-4EB4-AC61-7304393269B0_zps

DCEC0047-B4E7-424D-94F8-093974EB12DD_zps

https://youtu.be/kENjEcS6lRU

Edited by hanra, 30 October 2016 - 07:49 PM.

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#40 Dodgey

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Posted 31 October 2016 - 06:19 PM

You've done a great job with that hanra

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#41 hanra

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Posted 31 October 2016 - 07:47 PM

Thanks mate. Still going to get the racks and rims powder coated and fit the new tyres and recover the seat. On the home straight.

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#42 hanra

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Posted 18 December 2016 - 09:05 PM

Got the rims/racks and bumper powder coated. New tyres fitted. And just finished up re-covering the seat. The rear brake is still a bit ordinary. I'll try re-bleeding but it may just need bedding in?

Also got a 55L spray tank for it that I'll have to jimmy up and get it mounted so that I can poison the property a bit easier.

I think the rear left outer CV joint might be stuffed. It clicks on left hand turns.