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Mal Wood thrust bearing to 3spd all sync in FB ute


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#51 claysummers

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Posted 20 December 2023 - 08:47 PM

Master fit up57aebfd6d0f2fd0db1620a2c5d74409e.jpg3a027b4fc632d7a902049988b33f5236.jpg

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#52 salamiman

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Posted 23 December 2023 - 08:18 PM

Tidy.

Hows it feel?



#53 claysummers

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Posted 23 December 2023 - 10:31 PM

I’m ready to install engine and box. When I’ve bedded in the cam I’ll let you know.


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#54 claysummers

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Posted 31 December 2023 - 05:39 PM

Started priming the the clutch and soon discovered that I hadn’t tightened the speedpro hose union at the slave cylinder.b9530ef4d00439699cba825a24b9d573.png
80s disco with the blue brake fluid. Mal specifies dot4, so bled up the brakes with the same. Pedal feels nice. Still a bit to do before fire up.

#55 claysummers

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Posted 02 January 2024 - 06:09 PM

Driveline is up and running now. I would say that the new clutch setup is faultless, except that I started noticing a slight judder when queuing at the local drive in bottle shop this arvo.

When I was bedding in the new cam I noticed the gearbox spewed out 100ml of oil through the front input. I just hope it won't frOck the lining up. Maybe I should give it a bit of a warm up.

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#56 claysummers

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Posted 28 January 2024 - 04:52 AM

Investigating som3 intermittently noise from the clutch, yes already. It has done 420 miles. I must have measured clearance to thrust face at least four times, and even dummy assembled the driveline with plasticine to confirm. But now the bearing is just riding on the fingers. I am going to try and slip the box back and wreck out a spacer from the input shaft to remedy.


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#57 rodomo

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Posted 28 January 2024 - 09:34 PM

Investigating som3 intermittently noise from the clutch, yes already. It has done 420 miles. I must have measured clearance to thrust face at least four times, and even dummy assembled the driveline with plasticine to confirm. But now the bearing is just riding on the fingers. I am going to try and slip the box back and wreck out a spacer from the input shaft to remedy.


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As the clutch plate wears in, it will need re-adjusting.



#58 claysummers

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Posted 29 January 2024 - 06:24 AM

Yes, possibly a shortcoming of the setup. Anyway, I did manage to extract a shim and put things back together ready for a drive today. I hope the intermittent noise goes away………..


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#59 claysummers

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Posted 29 January 2024 - 10:12 AM

88c9d4367c24c4c132433fc0275e6d66.jpg
I cut it with a punch and chisel against the cast oil slinger retainer boss. I re-adjusted at the pedal and it feels good. I hope the noise goes away……


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